Crawler Screening and Crushing Station

What is a tracked screening and crushing station?
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What are the characteristics of tracked screening and crushing stations?

Built for high-capacity operations, the Crawler Screening and Crushing Station delivers exceptional screening accuracy and superior throughput, even in the most challenging environments.


Versatile Industrial Applications

Core Advantages & Engineering Features

By combining mobility, power, and flexibility, the Crawler Screening and Crushing Station fully meets the growing demand for on-site mobile screening and crushing solutions. It empowers contractors and quarry operators to reduce material handling costs, improve logistics efficiency, and respond quickly to changing project requirements—making it a future-proof investment for the aggregates industry.

Immediate Jobsite Deployment: Integrated heavy-duty crawler tracks allow direct entry to any site. Effortless self-loading via wireless remote controls slashes logistics downtime and transport costs.

Ultra-Compact Spatial Footprint: Purpose-built for spatial restrictions. It navigates narrow urban infrastructure projects and limited-access demolition zones safely and dynamically.

Optimized Screen Box Dynamics: Equipped with high-frequency screening technology that guarantees sharp material separation, clean aggregate sizing, and superior high-volume output.

Eco-Conscious Infrastructure: Incorporates localized heavy-duty dust suppression and sound-insulating enclosures to easily satisfy strict urban emissions and noise regulations.


Crawler mobile crushing and screening plant operating in mining site with high efficiency

*La capacidad de producción variará en función de los distintos materiales, tamaño de alimentación y otros factores.

CategoryItemLTS12TLTS15DLTS15TLTS18DLTS18TLTS21DLTS21TLTS24T
ModelPlant Power(kW)31.7+37.539.5+4545.7+4548.5+4554.7+7552.5+7558.7+7573.7+75
Capacity(t/h)30-120100-300100-300150-350150-350200-400200-400250-450
Weight(t)2528323336353842
LWH Size(mm)13000×2900×340014000×3200×340014000×3200×360015500×3400×360015500×3400×380015500×3600×360015500×3600×380015500×3900×3900
Belt FeederSize(mm)800×90001000×110001000×110001000×150001000×150001000×150001000×150001200×15000
Volume(m³)33.53.544445
Motor Power(kW)5.511111111151522
Vibrating ScreenModel3YKS12372YKS15483YKS15482YKS18603YKS18602YKS21603YKS21603YKS2460
Motor Power(kW)1115152222222230
The 1st Layer Discharge BeltSize(mm)B500×5500B500×6500B500×6500B500×6500B500×6500B650×7500B650×7500B650×7500
Discharge Height(mm)26002800280028002800280028002800
Motor Power(kW)34444444
The 2nd Layer Discharge BeltSize(mm)B500×6500B500×7500B500×7500B500×7500B500×7500B650×7500B650×7500B650×7500
Discharge Height(mm)26003200320032003200320032003200
Motor Power(kW)34444444
The 3rd Layer Discharge BeltSize(mm)B500×6500——B500×7500——B500×7500——B650×7500B650×7500
Discharge Height(mm)2600——3200——3200——32003200
Motor Power(kW)3——4——4——44
Transfer BeltSize(mm)B500×2500——B500×2500——B500×2800——B650×2800B650×2800
Discharge Height(mm)2000——2200——2200——22002200
Motor Power(kW)2.2——2.2——2.2——2.22.2
Under-Screen BeltSize(mm)B800×6500B800×8500B800×8500B1000×10000B1000×10000B1000×10000B1000×10000B1200×10000
Discharge Height(mm)28003200320037003700370037003700
Motor Power(kW)45.55.57.57.57.57.57.5
Driving ModeDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricityDual-power Assembly Diesel--electricity

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FAQS

The crawler screening and crushing station price generally ranges from $150,000 to $800,000+, depending on the capacity, configuration (jaw, cone, or impact), and brand. To get an accurate quotation for your quarry or recycling project, please contact our team for a customized, cost-effective solution.

A tracked mobile crusher is better for projects requiring flexibility, rapid setup, and frequent site relocation, as it eliminates foundation costs. A stationary crushing plant is preferred for long-term, high-capacity operations (over 5–10 years) at a single location. For most modern contractor and recycling jobs, mobile units offer a faster return on investment (ROI).

To choose the best construction waste recycling equipment, look for a crawler impact crushing station equipped with a magnetic separator and a heavy-duty screen. The impact crusher is ideal for concrete and asphalt, as it effectively separates rebar and produces high-quality recycled aggregates.

The maximum production capacity of a professional tracked rock crusher can range from 100 to 500 tons per hour (TPH). The actual output depends on the material hardness, moisture content, and the desired final aggregate size.

A crawler mobile crusher overheating is usually caused by a clogged hydraulic oil cooler, insufficient lubricants, or extended overloading. To fix it, clean the cooling radiator immediately, check the hydraulic oil level, and ensure the feed rate matches the machine’s rated capacity.

Yes, a crawler screening plant can handle wet materials if configured with specialized media, such as anti-clogging piano wire screens or braying decks. For highly sticky materials, a soil stabilization or heavy-duty scalping screen is recommended to prevent blinding and maintain high efficiency.

Key safety specs for an operating mobile screening plant include: ensuring all emergency stop buttons are functional, wearing standard PPE, maintaining a safe distance during wireless remote operation, and never performing maintenance while the conveyors or crushers are running.

When looking for reliable tracked screening and crushing station manufacturers, it is vital to check their CE/ISO certifications, global after-sales service network, and customer testimonials. As a leading manufacturer, we offer heavy-duty mobile equipment with full parts support worldwide.

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Genuine OEM Wear Parts & Spare Parts Support

Maximize the lifespan of your heavy machinery with our genuine mobile crusher spare parts. We stock a full inventory of high-manganese wear parts, including jaw plates, blow bars, cone liners, and high-tensile screen meshes. Engineered for precise fit and superior wear resistance, our OEM parts minimize maintenance downtime in harsh quarry and mining environments.

Global On-Site Support & Technical Service

We provide comprehensive after-sales service for mobile crushing plants, including on-site installation guidance, equipment commissioning, and professional operator training. Our global network of certified field engineers ensures your tracked screening and crushing equipment achieves maximum uptime, offering 24/7 remote technical assistance to troubleshoot any operational challenges.

Preventive Maintenance & Custom Lifecycle Programs

Avoid costly unexpected breakdowns with our tailored preventive maintenance programs for heavy equipment. Our experts help you establish optimal lubrication schedules, hydraulic oil inspection routines, and wear-monitoring protocols for your tracked mobile screen. Investing in scheduled lifecycle services significantly reduces your overall total cost of ownership (TCO).

Industrial manufacturing

Lifecycle Services

We provide comprehensive support throughout the entire lifecycle of your equipment. Our service approach ensures long-term reliability and optimized performance for every project.